A TEMPERATURE STUDY OF DOUBLE LAYERS CHARCOAL KILN USING CFD

Authors

  • Kaweepong Hongtong Department of Agricultural Engineering, Faculty of Engineering, Khon Kaen University, Khon Kaen, 40002, Thailand.
  • Chaiyan Junsiri Department of Agricultural Engineering, Faculty of Engineering, Khon Kaen University, Khon Kaen, 40002, Thailand.
  • Ponthep Vengsungnle Department of Agricultural Machinery Engineering, Faculty of Engineering and Architecture, Rajamangala University of Technology Isan, Nakhon Ratchasima, Thailand.
  • Aphichat Srichat Department of Mechanical Engineering, Faculty of Technology, Udon Thani Rajabhat University, Udon thani, Thailand.

Keywords:

Charcoal, Charcoal kiln, CFD, Temperature efficiency, Air velocity

Abstract

This research aimed to study the temperature efficiency of vertical charcoal metal kiln compared between the original kiln and improved charcoal kiln with thermal insulation to prevent heat loss. The computational fluid dynamics (CFD) model was used for analysis. The improved charcoal kiln with thermal insulation to prevent heat loss to change airflow within kiln’s chamber. Components of improved kiln consisted of; 1) The insulated cover lid made from fiberglass in cylindrical shape with thickness of 10 cm., height of 100 cm., and diameter of 65 cm., wrapped with steel sheet 2 mm. of thickness; 2) The metal combustion chamber in cylindrical shape, with 56 cm. of diameter, 89 cm. of height and 0.2 m3of capacity; 3) Metal grate placed 10 cm. inside the combustion chamber; 4) The kiln base for fuel input, with space for airflow to the chimney and for sand input in order to prevent heat loss while testing; and 5) The 4 inches pipe-shaped steel chimney, with thickness of 2 mm. and height of 200 cm. The computational fluid dynamics (CFD) model found that the maximum temperature was similar. When, it was compared the double layers vertical charcoal metal kiln to prevent heat loss with the original kiln, it was found that the average temperature was improved at 277.54K, the charcoal kiln temperature efficiency was improved at 51.47 percentage, the average air velocity was improved at 1.26 m/s, of which resulted from the change of airflow direction (stream line).

References

Abas N., Kalair A., and Khan N. (2015). Review of fossil fuels and future energy technol. Futures., (69):31-49.

Adam J.C. (2009). Improved and more environmentally friendly charcoal production system using a low-cost retort-kiln (Eco-charcoal). Renewable Energy., 34:1,923-1,925.

Adnan G.T. and Eckehard S. (2017). A Comparative analysis of different special injector burner designs by using CFD. J. of Chemical Technol and Metallurgy., 52(1):137-147.

Ahmed M.M. (2012). Biomass as a renewable source of chemicals for industrial applications. Int. J. of Eng. Scien and Technol (IJEST)., 4(02):721-730.

Ayhan D., Waqar A., Rami A., and Manzoor S. (2016). Sustainable charcoal production from biomass. Energy sources, Part A: Recovery, Utilization, and Environmental effects., 38(13):1,882-1,889.

Alphonse N., Jean de D.M., and Jennifer R. (2012). Assessing the contribution of improved stove to the household income and environmental protection in Musanze district, Rwanda. New York Sci. J., 5(11):100-109.

Aphichat S., Ponthep V. and Adisak B. (2017). A study to increasing the thermal efficiency of the improvements salt boiling stove which the fuel was firewood in Ban Dung area, Udon Thani province by CFD. J. of Energy Procedia., 138:446-451.

Aphichat S., Ponthep V., Kaweepongt H., Weeraphon K. and Jarinee J. (2018). Comparison of the heat for rectangular and circle salt boiling stove in Ban Dung area, Udon Thani Province. MATEC Web of Conferences., 192(02031):1-4.

Ariyaratne W.K.H., Anjana M., Morten C.M., and Lars-André T. (2014). CFD modeling of meat and bone meal combustion in a rotary cement kiln. Int. J. of Modeling and Optimization., 4(4):263-272.

Ariyaratne W.K.H., Anjana M., Morten C.M., and Lars-André T. (2015). CFD modeling of multi-fuel combustion of coal and meat and bone meal (MBM) in a cement rotary kiln. Int. J. of Modeling and Optimization., 5(6):353-360.

Atieh K. (2011). CFD simulation of flue gas flow in traditional pottery furnace. Master of Science Thesis, Department of Chemical and biological engineering, Division of Chemical Reaction Engineering, Chalmers University of Technology, Goteborg, Sweden.

Babinszki B., Sebesty´en Z., Jakab E., Kohalmi L., Bozi J., Varhegyi G., Wang L., Skreiberg and Czegeny Zs. (2021). Effect of slow pyrolysis conditions on biocarbon yield and properties: Characterization of the volatiles. Bioresource Technology., 338(125567):1-10.

Bustos-Vanegas J.D., Martins M.A., Oliveira Carneiro A.C., Freitas A.G., and Barbosa R.C., (2008). Thermal inertia effects of the structural elements in heat losses during the charcoal production in brick kilns. Fuel., 226:508-515.

Calvo A.I., Tarelho L.A.C., Alves C.A., Duarte M., and Nunes T. (2014). Characterization of operating conditions of two residential wood combustion appliances. Fuel Processing Technol., 126:222- 232.

Çengel Y.A. and Ghajar A.J. (2015). Heat and Mass Transfer, United States of America: McGraw-Hill Education., 442.

Edwin L. (2015). Improvement of conversion efficiency of charcoal kiln using a numerical method. A thesis of Doctor of Philosophy in Mechanical Engineering. The University of Zambia, Zambia.

Erick B., Nigel B., Kirk R.S., and Ruben H. (2000). Fuel efficiency of an improved wood-burning stove in rural Guatemala:implications for health, environment and development. J. of Energy for Sustainable Development. Volume. IV., 2l:23-31.

Fabien O., Tschamber V., Frédéric H., and Trouvé G. (2009). Efficiency of catalytic processes for the reduction of CO

and VOC emissions from wood combustion in domestic fireplaces. Fuel Processing Technol., 90:1,053-1,061.

Felix C., Felipe S., Luís R., Luís T., Arlindo M., José F. da S., and Daniel N. (2021). Pyrolysis Characteristics of Undervalued Wood Varieties in the Portuguese Charcoal Sector. Energies., 14(2537):1-16.

Florinda M., Carlos F., Miroslava S. and Nídia C. (2019). Analysis of Fossil Fuel Energy Consumption and Environmental Impacts in European Countries. Energies., 12:964-971.

Forest Products Research Division. (1984). Charcoal production improvement for rural developement in Thailand. Royal Forest Department. Ministry of Agriculture and Cooperalies, Royal Thai Government, Thailand. 2.

Gajendra K.G. and Shabina K. (2016). Computtional fluid dynamics analysis of sponge iron rotary kiln. Case Studies in Thermal Eng., 157.

Garcíaa V.B., Parra A.C., Rodríguez H.G., Lozano R.G.R., Rivas J.J.C. and Ocanas F.G. (2013). Evaluation of a charcoal production process from forest residues of Quercus sideroxyla Humb. & Bonpl. in a Brazilian beehive kiln. Industrial Crops and Products., 42:169-174.

Harouna I.G., Sanogo O.D., Ouiminga S.K., Dan M., Nana A.B., and Koulidiati J. (2015). Determination of processes suitable for cotton stalk carbonization and torrefaction by partial combustion using a metal kiln. Energy for Sustainable Development., 24:50-57.

Hassan G. and Mohmed F. (2000). A simple charcoal kiln. ICEHM 2000, Cairo University, Egypt., 167-174.

Hassanein A.R., Specht E. and Salem M.R. (2015). Influence of fuel distribution and heat transfer on energy consumption in tunnel kilns. Int. J. of Advances in Eng and Technol., 8(3):281-293.

Idi O. AM., Ogori AF., and Omoniyi SA. (2018). Design and fabrication of pneumatic charcoal kiln drying characteristics and residence temperature for cat fish smoking. J. of Nutritional Health & Food Eng., 8(1):9-12.

Idi O. AM., Ogori AF., and Omoniyi SA. (2018). Effectiveness of cat fish drying using Pneumatic charcoal kiln. SM J. Nutr Metab., 4(1):1,024-1,029.

Jaime D.B.V., Marcio A.M., Angélica de C.O.C., Arthur G.F., and Ruben C.B. (2018). Thermal inertia effects of the structural elements in heat losses during the charcoal production in brick kilns. Fuel., 226:508-515.

James E.M., Mathieu S., Mark J. and Edilberto T. (2009). CFD modelling of pulverized coal combustion in a rotary lime kiln. Seventh International Conference on CFD in the Minerals and Process Industries CSIRO, Melbourne, Accessed date: 9-11 Dec 2009.

Jarinee J. and Kiatfa T. (2013). Study of behaviour the heat and flow in cassava rhizome fired Dan Kwean kilns. Thesis Ph.D. in Mechanical Engineering. Faculty of Engineering. Khonkaen University. Thailand.

John P.H. (1991). Population and the energy problem. J. Population and Environment., 12:231-255.

Kimaryo B.T. and Ngereza K.I. (1989). Charcoal production in Tanzania using improved traditional earth kilns. Wood Energy Section. Tanzania Forestry Research Institute, Timber Utilization Research Centre, Moshi, Tanzania.

Luwaya E., Paul C., Francis Y. and Mike M. (2014). A parametric analysis of conversion efficiency of earthen charcoal making kiln using a numerical method. 10th International Conference on Heat Transfer, Fluid Mechanics and Thermodynamics (HEFAT2014), Orlando, Florida., 14-16

Mia S., Uddin N., Al Mamun H.S.A., Amin R., METE F.Z., and Hiemstra T. (2015). Production of biochar for soil application: A comparative study of three kiln models. Pedosphere., 25(5):696-702.

Mohamad shafie N.A. and Mohamad said M.F. (2017). Cold flow analysis on internal combustion ingine with different piston bowl configurations. J. of Eng. Sci. and Technol., 12(4):1,048-1,066.

Morad A.S., Refaey H.A., Salem M.R., and Elshazly K.M. (2017). Experimental investigations of convective heat transfer in cooling zone of perforated bricks tunnel kiln. Researchgate online.

Mussie T.M. and Hassan M. R. (2014). The potential of charcoal making stove to enhance energy efficiency. Int. J. of Innovation and Applied Studies., 5(3):206-214.

Mustika P., Narongrit S., Krittanun D., Chalermpan K., Yuranan T., Suriyan R., Supunnee J., Sanchai P., and Jatuporn W. (2018). Charcoal and wood vinegar from pyrolysis of lead tree wood and activated carbon from physical activation. Suranaree J. Sci. Technol., 25(2):177-190.

Nan C., Huili Z., Jiapei N., Yimin D. and Jan B. (2020). Biochar from Biomass Slow Pyrolysis. IOP Conf. Series: Earth and Environmental Sci., 586(012001):1-10.

Paddon A.R. and Harker A.P. (1980). Charcoal production using a transportable metal kiln. Tropical Development and Research Institute (TDRI). London ECIR 508. United Kingdom.

Pereira, B.L.C., Oliveira, A.C., Carvalho, A.M.M.L., Carneiro A.de C.O., Santos L.C. and Vital B.R. (2012). Quality of wood and charcoal from eucalyptus clones for ironmaster use. Int. J. of Forestry Research., 523025.

Ramosa G. and David P.M. (2014). Design of semi-static solar concentrator for charcoal production. Energy Procedia., 57:2,167-2,175.

Sami M., Annamalai K. and Wooldridge M. (2001). Co-firing of coal and biomass fuel blends. Progress in Energy and Combustion Sci., 27:171-214.

Saravanakumar A. and Haridasan T.M. (2013). A novel performance study of kiln using long stick wood pyrolytic conversion for charcoal production. Energy Education Sci. and Technol. Part A: Energy Sci. and Research., 31(2):711-722.

Sparrevik M., Adam C., Martinsen V.J, Cornelissen G.. (2015). Emissions of gases and particles form charcoal/biochar production in rural area using medium-sized traditional and improved “retort” kilns. Biomass and bioenergy., 72:65-73.

Tintner J., Fierlinger R., Gerzabek H., Pfeifer C., and Smidt E. (2020). Pyrolysis profiles of a traditional circular kiln in Austria and a drum kiln in Namibia. J. of Analytical and Applied Pyrolysis., 150(104865):1-7.

Tunga S., Tobias S., Sebastian W., and Michael W. (2014). Impact of operating wood-burning fireplace ovens on indoor air quality. Chemosphere., 103:205-211.

Vicente de P.N. and Alessandro P.D. (2009). Numerical and experimental thermal analysis of a tunnel kiln used in ceramic production. J. of the Braz. Soc. of Mech. Sci. and Eng., 31(4):297-304.

Vilela A.O., Lora E.S., Quintero Q.R., Vicintin R.A. and Souza T.P.S. (2014). A new technology for the combined production of charcoal and electricity through cogeneration. Biomass and bioenergy., 69:222-240.

Wilbel B., Aaron C., Jonathan G., Samantha N., and Lauren P. (2010). Investigation of charcoal production methods for Sajalices, Panama. The mangrove charcoal sustainability engineers for Sajalices (MCSES), Michigan Technological University, Houghton, USA.

William M. and Wilhelm G.S. (1980). Determination of the original firing temperature of ceramics from Non Nok Tha and Phimai, Thailand. J. of the Hong Kong Archaeological Society., 68(2).

Witold M.L., Michał R., and Wojciech K. (2020). Thermal Biomass Conversion: A Review. Processes., 8(516):1-45.

Yanyong C. and Sukhumwat P. (2009). Wood vinegar: by-product from rural charcoal kiln and its role in plant protection. J. Food Ag-Ind., S189-S195.

Yiran L. and Yansong S. (2019). CFD study of charcoal combustion in a simulated ironmaking blast furnace. Fuel Processing Technology., 191:152-167.

Young H.K. (2012). Development of process model of a rotary kiln for volatile organic compound recovery from coconut shell. Korean J. Chem. Eng., 29(12):1,674-1,679.

Downloads

Published

2026-08-28

How to Cite

Hongtong, K., Junsiri, C., Vengsungnle, P., & Srichat, A. (2026). A TEMPERATURE STUDY OF DOUBLE LAYERS CHARCOAL KILN USING CFD. Suranaree Journal of Science and Technology, 29(5), 010164(1–9). retrieved from https://ph04.tci-thaijo.org/index.php/SUJST/article/view/15223

Issue

Section

Research Article