MICROMECHANICS STUDY AND COMPARATIVE ANALYSIS OF CARBON FIBER REINFORCED EPOXY COMPOSITES FABRICATED BY HAND LAY-UP AND VACUUM ASSISTED RESIN INFUSION PROCESSES

Authors

  • Arunachalam Vasanthanathan Department of Mechanical Engineering, Mepco Schlenk Engineering College
  • John Peter Antony Jerold John Britto Department of Mechanical Engineering, Ramco Institute of Technology
  • Lakshmanan Vigneshwara Mahaprabhu Department of Mechanical Engineering, Mepco Schlenk Engineering College

DOI:

https://doi.org/10.55766/sujst12583

Keywords:

Carbon fabric, Epoxy, Mechanical properties, Micromechanics, Vacuum-assisted resin infusion

Abstract

The micromechanical behaviour and mechanical performance of carbon fabric reinforced epoxy (CFRP) produced by two different manufacturing routes are studied in this research work. Hand lay-up and vacuum-assisted resin infusion (VARI) are used to manufacture the CFRP specimens. Water immersion and acid digestion techniques are employed to extract several key material properties. The average density of the VARI specimens after water immersion test is found to be 1.4525 g/cm³. In contrast, the average density of hand lay-up specimens is 1.191 g/cm³. The average fibre volume fraction for VARI specimens is approximately 45%. On the other hand, the average fibre volume fraction of hand lay-up specimens is around 23%. The corresponding average void content for VARI specimens varies between 1.2% and 1.53%. On the other hand, that of hand lay-up varies between 9.58% and 10.56%. Changes in microstructure caused by processing enhances the material's mechanical properties. The tensile testing results indicate that the tensile strength and the elastic modulus of the tensile tested VARI-fabricated specimen are 268.3 MPa and 35.63 GPa respectively. A micromechanical model also shows higher elastic modulus for the VARI-fabricated composite with lower sensitivity to voids. The results suggest that VARI processing offers a cost-effective method for the fabrication of high-performance composite parts and assemblies that have potential applications in the aerospace field.

References

Antony, J. J. B. J. P., Arunachalam, V., Krishnasamy, S., Rangappa, S. M., & Siengchin, S. (2024). A correlation study on piezo-embedded carbon fibre reinforced polylactic acid composite: Experimental and numerical modelling. Journal of Thermoplastic Composite Materials, 37(10), 3340-3368. https://doi.org/10.1177/08927057241231715

Ashrith, H. S., Jeevan, T. P., & Xu, J. (2023). A review on the fabrication and mechanical characterization of fibrous composites for engineering applications. Journal of Composites Science, 7(6), Article 252. https://doi.org/10.3390/jcs7060252

ASTM International. (2000). Standard test methods for density and specific gravity (relative density) of plastics by displacement (ASTM D792-00). https://doi.org/10.1520/D0792-00

ASTM International. (2015). Standard test methods for constituent content of composite materials (ASTM D3171-15). https://doi.org/10.1520/D3171-15

ASTM International. (2017). Standard test method for tensile properties of polymer matrix composite materials (ASTM D3039/D3039M-17). https://doi.org/10.1520/D3039_D3039M-17

ASTM International. (2025). Standard test method for in-plane shear response of polymer matrix composite materials by tensile test of a ±45° laminate (ASTM D3518/D3518M-18(2025)). https://doi.org/10.1520/D3518_D3518M-18R25

Avila, A. F., & Morais, D. T. S. (2005). A multiscale investigation based on variance analysis for hand lay-up composite manufacturing. Composites Science and Technology, 65(6), 827-838. https://doi.org/10.1016/j.compscitech.2004.05.021

Bender, D., Schuster, J., & Heider, D. (2006). Flow rate control during vacuum-assisted resin transfer molding (VARTM) processing. Composites Science and Technology, 66(13), 2265-2271. https://doi.org/10.1016/j.compscitech.2005.12.008

Bhattacharyya, R., & Adams, D. (2021). Multiscale analysis of multi-directional composite laminates to predict stiffness and strength in the presence of micro-defects. Composites Part C: Open Access, 6, Article 100189. https://doi.org/10.1016/j.jcomc.2021.100189

Britto, J., & Vasanthanathan, A. (2022). Smart piezo-bonded carbon fibre/epoxy composite structure: Experiments and finite element simulation. Materials Research Express, 9(4), Article 045702. https://doi.org/10.1088/2053-1591/ac6169

Fuga, F. R., Monticeli, F. M., Donadon, M. V., & Cândido, G. M. (2025). Crack propagation mechanisms in plain woven CFRP: A focus on intralaminar fracture under mixed-mode loading. Theoretical and Applied Fracture Mechanics, 139, Article 105039. https://doi.org/10.1016/j.tafmec.2025.105039

Guillén-Hernández, T., García, I. G., Reinoso, J., & Paggi, M. (2019). A micromechanical analysis of inter-fiber failure in long reinforced composites based on the phase field approach of fracture combined with the cohesive zone model. International Journal of Fracture, 220, 181-203. https://doi.org/10.1007/s10704-019-00384-8

Huang, H., & Talreja, R. (2005). Effects of void geometry on elastic properties of unidirectional fiber reinforced composites. Composites Science and Technology, 65(13), 1964-1981. https://doi.org/10.1016/j.compscitech.2005.02.019

Jones, R. M. (2018). Mechanics of composite materials (2nd ed.). CRC Press. https://doi.org/10.1201/9781498711067

Kim, M. T., Rhee, K. Y., Lee, J. H., Hui, D., & Lau, A. K. T. (2011). Property enhancement of a carbon fiber/epoxy composite by using carbon nanotubes. Composites Part B: Engineering, 42(5), 1257-1261. https://doi.org/10.1016/j.compositesb.2011.02.005

Maier, C., Beckmann, A., Wittmann, A., Koch, K. P., & Fischer, G. (2025). Investigation of the discrepancy between optically and gravimetrically calculated fiber volume fraction in flax-fiber-reinforced polymer. Journal of Composites Science, 9(3), Article 103. https://doi.org/10.3390/jcs9030103

Motra, H. B., Hildebrand, J., & Dimmig-Osburg, A. (2014). Assessment of strain measurement techniques to characterise mechanical properties of structural steel. Engineering Science and Technology, an International Journal, 17(4), 260-269. https://doi.org/10.1016/j.jestch.2014.07.006

Poodts, E., Minak, G., Dolcini, E., & Donati, L. (2013). FE analysis and production experience of a sandwich structure component manufactured by means of vacuum assisted resin infusion process. Composites Part B: Engineering, 53, 179-186. https://doi.org/10.1016/j.compositesb.2013.04.064

Ramachandran, P., Pandian, P., & Antony, J. J. B. J. P. (2023). Investigation and optimization of thermoplastic material by fused deposition modeling. International Journal of Vehicle Structures and Systems, 15(4), 559-561. https://doi.org/10.4273/ijvss.15.4.20

Samuel, J. J. J., Ramadoss, R., Gunasekaran, K. N., Logesh, K., Gnanaraj, S. J. P., & Munaf, A. A. (2021). Studies on mechanical properties and characterization of carbon fiber reinforced hybrid composite for aerospace application. Materials Today: Proceedings, 47, 4438-4443. https://doi.org/10.1016/j.matpr.2021.05.304

Shen, R., Liu, T., Liu, H., Zou, X., Gong, Y., & Guo, H. (2024). An enhanced vacuum-assisted resin transfer molding process and its pressure effect on resin infusion behavior and composite material performance. Polymers, 16(10), Article 1386. https://doi.org/10.3390/polym16101386

Tan, W., Stallard, J. C., Smail, F. R., Boies, A. M., & Fleck, N. A. (2019). The mechanical and electrical properties of direct-spun carbon nanotube mat-epoxy composites. Carbon, 150, 489-504. https://doi.org/10.1016/j.carbon.2019.04.118

Torres-Herrador, F., Eschenbacher, A., Blondeau, J., Magin, T. E., & Van Geem, K. M. (2022). Study of the degradation of epoxy resins used in spacecraft components by thermogravimetry and fast pyrolysis. Journal of Analytical and Applied Pyrolysis, 161, Article 105397. https://doi.org/10.1016/j.jaap.2021.105397

Tretiak, I., Kawashita, L. F., & Hallett, S. R. (2024). Manufacturing composite laminates with controlled void content through process control. Journal of Reinforced Plastics and Composites, 43(1-2), 16-29. https://doi.org/10.1177/07316844231154585

Vallmajó, O., Arteiro, A., Guerrero, J. M., Melro, A. R., Pupurs, A., & Turon, A. (2024). Micromechanical analysis of composite materials considering material variability and microvoids. International Journal of Mechanical Sciences, 263, Article 108781. https://doi.org/10.1016/j.ijmecsci.2023.108781

Wan, L., Ismail, Y., Sheng, Y., Ye, J., & Yang, D. (2023). A review on micromechanical modelling of progressive failure in composites. Composites Part C: Open Access, 10, Article 100348. https://doi.org/10.1016/j.jcomc.2023.100348

Wang, Z., Zhang, F., Ye, K., Jin, C., Yuan, M., Lim, S. W., Wan, Y., & Takahashi, J. (2026). An experiment-informed mesoscale finite element framework for predicting the tensile properties of CFRTP-SMC composites. Composites Part B: Engineering, 313, Article 113406. https://doi.org/10.1016/j.compositesb.2026.113406

Wei, J., Sun, L., Gao, X., & Huang, W. (2023). Microstructures failure analysis of fiber reinforced composites with various void types. Journal of Materials Science, 58(1), 230-246. https://doi.org/10.1007/s10853-022-08041-7

Yang, T., Zhang, L., Li, Z., Huang, K., & Guo, L. (2024). Experimental characterization methods and numerical models of woven composite preforms: A review. Composites Part A: Applied Science and Manufacturing, 185, Article 108329. https://doi.org/10.1016/j.compositesa.2024.108329

Yogavardhan Swamy, G. N., Lavanya, K. V., & Venkatesh. (2024). Optimization of resin infusion processes in composite manufacturing: An experimental study on void formation. International Journal for Research in Applied Science and Engineering Technology, 12(11), 1587-1598. https://doi.org/10.22214/ijraset.2024.65457

Zhang, J., Lin, G., Vaidya, U., & Wang, H. (2023). Past, present and future prospective of global carbon fibre composite developments and applications. Composites Part B: Engineering, 250, Article 110463. https://doi.org/10.1016/j.compositesb.2022.110463

Downloads

Published

2026-10-16

How to Cite

Vasanthanathan, A., John Britto, J. P. A. J., & Mahaprabhu, L. V. (2026). MICROMECHANICS STUDY AND COMPARATIVE ANALYSIS OF CARBON FIBER REINFORCED EPOXY COMPOSITES FABRICATED BY HAND LAY-UP AND VACUUM ASSISTED RESIN INFUSION PROCESSES . Suranaree Journal of Science and Technology, 33(5), 010460(1–13). https://doi.org/10.55766/sujst12583